VR training for aluminium production — pot leakage, smelting, cell operations.
Drona VR for aluminium production replicates the high-consequence work of primary smelters — pot leakage response, hot metal handling, electrical safety on cell lines, crane operations. Built by VB Group EHS practitioners.
Pot leak response cannot be rehearsed on a real pot. Operators learn during real events
Primary aluminium smelters work with molten metal at temperatures that allow no safe rehearsal. Most operators learn the response during an actual leak. Drona VR provides the only safe path to competency.
Pot leaks happen rarely. Operators forget the response.
A leak might happen once a year on a given line. By the time it does, training has faded. Drona VR rehearsal preserves the response between real events.
Hot metal handling has high near-miss rates.
Crucible transport, ladle pouring, and casthouse work concentrate hazard. Most plants rely on annual drills that do not build reflex.
Electrical safety on cell lines is structural.
Live cell work involves currents most industries never encounter. Operators need protocol-driven discipline, not improvisation.
Crane operations dominate near-miss reports.
Overhead crane work in casthouse and anode rooms is the single highest near-miss category. Rehearsal compresses the learning curve.
Aligned with the standards your auditors check.
Every Drona VR aluminium production module maps to the regulatory frameworks that govern your plant. Documentation is automatic, audit-ready, exportable.
DGMS
Indian Mines Safety Directorate
IS 14489
Indian safety management standard
OSHA 1910
US occupational safety
NFPA 86
Furnace and oven standards
ISO 45001
OH&S management system
IS 14155
Aluminium plant safety code
5 modules, engineered for aluminium production plants.
Every module is ≤15 minutes, runs offline on the headset, and is engineered for eye health. Trainer cast view streams live to your EHS lead's screen.
Numbers from aluminium deployments.
Representative outcomes from Drona VR deployments in aluminium production. Specific numbers vary by plant and module.
The conversations we hear in every Aluminium EHS office.
You cannot rehearse pot leak response on a real pot. Drona gave us the only safe way.
DGMS audits started asking about training format. The Drona reports match what they expect.
Crane operator certification used to take weeks of shadow work. Drona compressed it.
Cell line electrical safety needs rehearsal that classroom training cannot deliver.
Train aluminium production for the work where mistakes are audit findings.
Book a 15-minute aluminium demo. We will walk you through a relevant module live, with your SOP language.