Built by VB Group • over a decade of EHS expertise
Drona VR
Industry • Fertilizers

VR training for fertilizers manufacturing — ammonia handling, granulation safety.

Drona VR for fertilizers replicates the high-stakes work of nitrogen and complex fertilizer plants — ammonia handling, granulation safety, process control, emergency evacuation. Built for PESO and OSHA PSM compliance.

4
Fertilizer Modules
PESO
Aligned
OSHA PSM
Equivalent
≤15 min
Per Module
Fertilizers Manufacturing training
LIVE • Ammonia leak response drill
The fertilizer reality

Ammonia plants work with substances that can kill. Operators rehearse on paper

Nitrogen and complex fertilizer manufacturing concentrates process safety risk in a small physical footprint. Most plants train ammonia response on paper SOPs and annual drills. Real events expose the gap.

// PROBLEM 01

Ammonia leak response is rehearsed annually.

One drill a year does not build reflex. By the time a real leak happens, the response procedure has faded. Drona VR rehearsal at monthly cadence preserves it.

// PROBLEM 02

Granulation lines have high near-miss rates.

Mechanical hazards, heat, and dust converge in granulation areas. Operators need protocol-driven response that classroom training does not deliver.

// PROBLEM 03

Process safety culture is uneven.

Operators who genuinely understand process consequences make different decisions. Immersive rehearsal shifts mental models in ways slide decks cannot.

// PROBLEM 04

PESO documentation expectations are rising.

Audit teams increasingly want competency evidence, not attendance. Drona VR per-learner records meet that bar.

Compliance frameworks

Aligned with the standards your auditors check.

Every Drona VR fertilizers manufacturing module maps to the regulatory frameworks that govern your plant. Documentation is automatic, audit-ready, exportable.

PESO
PESO

Indian Petroleum & Explosives Safety

OSHA PSM
OSHA PSM 1910.119

Process Safety Management

EU Seveso
EU Seveso III

Major hazard control directive

IS 14489
IS 14489

Indian safety management

CCPS
CCPS RBPS

Risk-based process safety

EPA RMP
EPA RMP

Risk Management Plan (US)

Fertilizers modules

5 modules, engineered for fertilizers manufacturing plants.

Every module is ≤15 minutes, runs offline on the headset, and is engineered for eye health. Trainer cast view streams live to your EHS lead's screen.

See all 18 Drona VR modules →
Fertilizers outcomes

Numbers from fertilizers deployments.

Representative outcomes from Drona VR deployments in fertilizers manufacturing. Specific numbers vary by plant and module.

100%
Drill participation post-deployment
~25%
Time-to-muster improvement
PESO
Documentation aligned
Monthly
Rehearsal cadence achievable
If you've said this

The conversations we hear in every Fertilizers EHS office.

Annual evacuation drills had become theatre. Monthly Drona rehearsal makes it real.

Plant Head • Fertilizer plant

Ammonia response cannot be rehearsed annually and called training. Drona changed our cadence.

Head of EHS • Nitrogen plant

Granulation line operators learned protocols in immersive rehearsal that classroom never produced.

Operations Head • Complex fertilizer

PESO auditors are looking at training format now. The Drona format passes.

Head of Compliance • Fertilizer plant

Train fertilizers manufacturing for the work where mistakes are audit findings.

Book a 15-minute fertilizers demo. We will walk you through a relevant module live, with your SOP language.